{"id":196525,"date":"2025-07-30T11:13:02","date_gmt":"2025-07-30T15:13:02","guid":{"rendered":"https:\/\/fiixdev.wpengine.com\/?p=196525"},"modified":"2026-05-05T15:02:56","modified_gmt":"2026-05-05T19:02:56","slug":"ai-reshaping-maintenance-2025-report","status":"publish","type":"post","link":"https:\/\/fiixsoftware.com\/blog\/ai-reshaping-maintenance-2025-report\/","title":{"rendered":"5 Ways AI Is Reshaping Maintenance and What This 2025 Report Says About It"},"content":{"rendered":"<div class=\"intro-block\">\n<p>The 10th annual State of Smart Manufacturing Report from Rockwell Automation recently dropped, and one thing is clear: Artificial intelligence (AI) isn\u2019t the future\u2014it\u2019s the present. Manufacturers are doubling down on digital transformation (DX), and smart maintenance is front and center.<\/p>\n<p>From quality control to cybersecurity, manufacturers are turning to AI and SaaS tools (like a <a href=\"\/cmms\/\" target=\"_blank\" class=\"external-URL\" rel=\"noopener\">CMMS<\/a><span class=\"sr-only\"> (opens in new tab)<\/span>) to help navigate uncertainty, close skills gaps, and build operational resilience. In this blog, we&#8217;ll cover what maintenance professionals need to know from the report and how Fiix CMMS is helping teams get ahead.<\/p>\n<\/div>\n<h2>Smart manufacturing is here to stay and will continue to grow<\/h2>\n<p>According to Rockwell Automation\u2019s global survey of 1,560 manufacturing leaders:<\/p>\n<ul>\n<li><strong>95%<\/strong> have invested in or plan to invest in AI\/ML, GenAI or Causal AI within five years.<\/li>\n<li><strong>41%<\/strong> are introducing AI and automation to address labor shortages and skills gaps.<\/li>\n<li><strong>50%<\/strong> plan to use AI\/ML for quality control this year.<\/li>\n<li><strong>49%<\/strong> will use AI\/ML for cybersecurity\u2014up 9% from <a href=\"\/blog\/5-benefits-ai-maintenance\/\" target=\"_blank\" class=\"external-URL\" rel=\"noopener\">last year<span class=\"sr-only\"> (opens in new tab)<\/span><\/a>.<\/li>\n<\/ul>\n<p>Yet, for all of this vested interest in AI tools, <strong>only 44%<\/strong> of collected data is used effectively, showing room to improve how we operationalize insights.<\/p>\n<div class=\"blog-highlight\">\n<div class=\"title\">\n<p><i class=\"fa-light fa-lightbulb-gear\" aria-hidden=\"true\"><\/i><\/p>\n<p>Fiix insight<\/p>\n<\/div>\n<p>Smart manufacturing is no longer optional. With labor and quality pressures on the rise, tools like <a href=\"\/foresight\/\">Fiix Foresight<\/a> analytics engine help manufacturers turn underused data into actionable intelligence\u2014fast.<\/p>\n<\/div>\n<p><a href=\"https:\/\/www.rockwellautomation.com\/en-ca\/capabilities\/digital-transformation\/state-of-smart-manufacturing.html\" target=\"_blank\" rel=\"noopener\"><\/p>\n<figure><img decoding=\"async\" src=\"\/wp-content\/uploads\/2025\/08\/SoSM-2025-Blog-CTA@2x.png\" alt=\"Learn more in the 2025 State of Smart Manufacturing report\" \/><\/figure>\n<p><span class=\"sr-only\">Learn more in the 2025 State of Smart Manufacturing report. Link opens in a new tab<\/span><\/a><\/p>\n<h2>AI use cases for maintenance are gaining traction<\/h2>\n<p>The report also highlights five top use cases for AI and machine learning (ML) in 2025:<\/p>\n<ol>\n<li><strong>Quality control (50%)<\/strong><\/li>\n<li><strong>Cybersecurity (49%)<\/strong><\/li>\n<li><strong>Process optimization (42%)<\/strong><\/li>\n<li><strong>Robotics (37%)<\/strong><\/li>\n<li><strong>Logistics (36%)<\/strong><\/li>\n<\/ol>\n<p>Each of these directly impacts how maintenance is planned, scheduled, and executed. The good news is that AI-powered CMMS tools can help flag anomalies, prevent downtime, optimize resources, and protect plant-floor systems. Fiix CMMS for example, helps maintenance planning by surfacing inefficiencies and organizing team workflows and assets.<\/p>\n<div class=\"tab-highlight\">\n<p class=\"tab\"><strong>Fiix CMMS in action<\/strong><\/p>\n<div class=\"tab-info\">\n<p>Tools like <a href=\"\/foresight\/\">Fiix Foresight<\/a> leverage AI to track equipment failure patterns, suggest optimizations, predict stockouts, and boost asset reliability\u2014all without complex configurations or data science teams.<\/p>\n<figure><img decoding=\"async\" src=\"\/wp-content\/uploads\/2025\/07\/Fiix-Foresight-product-mockups.png\" alt=\"Fiix foresight parts forecaster dashboard\" \/><\/figure>\n<\/div>\n<\/div>\n<h2>Smart maintenance still needs smart people<\/h2>\n<p>Despite all the AI excitement, Rockwell Automation\u2019s report reveals a critical truth: <strong>technology doesn\u2019t replace people\u2014it empowers them.<\/strong><\/p>\n<ul>\n<li><strong>83%<\/strong> say analytical thinking, communication, and teamwork are top skills when hiring.<\/li>\n<li>Nearly <strong>half<\/strong> of manufacturers plan to <strong>repurpose or hire more workers<\/strong> in response to digital transformation.<\/li>\n<li><strong>AI upskilling<\/strong> jumped 10% year over year as a critical organizational capability.<\/li>\n<\/ul>\n<p><strong>Don&#8217;t forget:<\/strong> AI removes tedious, manual day-to-day tasks, surfaces useful insights anyone can act on, and expands workers&#8217; capacity to focus on higher-value work, helping them achieve their goals.<\/p>\n<div class=\"blog-highlight\">\n<div class=\"title\">\n<p><i class=\"fa-light fa-head-side-gear\" aria-hidden=\"true\"><\/i><\/p>\n<p>Fiix philosophy<\/p>\n<\/div>\n<p>Fiix CMMS focuses on user-friendly AI for fast onboarding. With templates, <a href=\"https:\/\/community.fiixsoftware.com\/supercharge-your-maintenance-strategy-24\/new-course-alert-for-fiix-ai-tools-fiix-asset-risk-predictor-and-fiix-foresight-1404\" target=\"_blank\" class=\"external-URL\" rel=\"noopener\">training tools<\/a><span class=\"sr-only\"> (opens in new tab)<\/span>, and no-code customization, maintenance teams can adopt AI without the steep learning curve.<\/p>\n<\/div>\n<h2>Cybersecurity is a growing concern<\/h2>\n<p>Cybersecurity rose to become the #2 external risk in 2025. The integration of connected systems (IT\/OT) and smart devices increases exposure and therefore, increases the importance of AI for threat detection and prevention.<\/p>\n<ul>\n<li><strong>38%<\/strong> are already using operational data for cybersecurity protection.<\/li>\n<li>Ransomware attacks in manufacturing are <strong>3x higher<\/strong> than in other industries.<\/li>\n<\/ul>\n<div class=\"tab-highlight\">\n<p class=\"tab\"><strong>Fiix CMMS in action<\/strong><\/p>\n<div class=\"tab-info\">\n<p>As a cloud-based software, Fiix CMMS adds layers of protection through secure data hosting, <a href=\"\/trust-portal\/\">top security certifications<\/a>, permission controls, and integrations that align with your IT\/OT architecture.<\/p>\n<figure><img decoding=\"async\" src=\"\/wp-content\/uploads\/2025\/07\/Fiix-Foresight-product-mockups-copy.png\" alt=\"Fiix's AICPA SOC and ISO IEC 27001 badges\" \/><\/figure>\n<\/div>\n<\/div>\n<h2>Data is everywhere we look, but it still needs context<\/h2>\n<p>One of the most telling stats from this year\u2019s report? Less than half of the data collected by manufacturers is used effectively. The gap between collection and action can cost manufacturers lost insights, reactive repairs, and inefficient processes.<\/p>\n<div class=\"tab-highlight\">\n<p class=\"tab\"><strong>Fiix CMMS in action<\/strong><\/p>\n<div class=\"tab-info\">\n<p>With real-time dashboards, custom reports, and API integrations, Fiix CMMS helps you capture, contextualize, and act on your data.<\/p>\n<figure><img decoding=\"async\" src=\"\/wp-content\/uploads\/2025\/07\/Fiix-analytics-reporting.png\" alt=\"Active work orders dashboard\" \/><\/figure>\n<\/div>\n<\/div>\n<h2>In summary, maintenance remains at the heart of smart manufacturing<\/h2>\n<p>Rockwell Automation&#8217;s 2025 report highlights a global push toward smarter, faster, and more resilient operations. But it&#8217;s the intersection of technology and people, like AI-enhanced maintenance teams, that will define true success.<\/p>\n<p>With Fiix CMMS, you&#8217;re not just adopting technology. You&#8217;re building a maintenance program that is:<\/p>\n<div class=\"blog-flex\">\n<div>\n<figure><img decoding=\"async\" src=\"\/wp-content\/uploads\/2025\/07\/Predictive_icon.png\" alt=\"Magnify glass icon\" \/><\/figure>\n<\/div>\n<div>\n<p><strong>Predictive<\/strong> (not reactive)<\/p>\n<\/div>\n<\/div>\n<div class=\"blog-flex\">\n<div>\n<figure><img decoding=\"async\" src=\"\/wp-content\/uploads\/2025\/07\/Efficient_icon.png\" alt=\"Gear icon\" \/><\/figure>\n<\/div>\n<div>\n<p><strong>Efficient<\/strong> (not overwhelmed)<\/p>\n<\/div>\n<\/div>\n<div class=\"blog-flex\">\n<div>\n<figure><img decoding=\"async\" src=\"\/wp-content\/uploads\/2025\/07\/Empowered_icon.png\" alt=\"Teamwork hands icon\" \/><\/figure>\n<\/div>\n<div>\n<p><strong>Empowered<\/strong> (not isolated)<\/p>\n<\/div>\n<\/div>\n<div class=\"blog-flex\">\n<div>\n<figure><img decoding=\"async\" src=\"\/wp-content\/uploads\/2025\/07\/Secure_icon.png\" alt=\"Secure lock icon\" \/><\/figure>\n<\/div>\n<div>\n<p><strong>Secure<\/strong> (not vulnerable)<\/p>\n<\/div>\n<\/div>\n<p><a href=\"https:\/\/lp.fiixsoftware.com\/request-demo\" target=\"_blank\" rel=\"noopener\"><\/p>\n<figure><img decoding=\"async\" src=\"\/wp-content\/uploads\/2025\/08\/Demo-Blog-CTA@2x.png\" alt=\"Ready to make smarter maintenance your reality?\" \/><\/figure>\n<p><span class=\"sr-only\">Book a demo of Fiix CMMS. Link opens in a new tab<\/span><\/a><\/p>\n","protected":false},"excerpt":{"rendered":"<p>The 10th annual State of Smart Manufacturing Report from Rockwell Automation recently dropped, and one thing is clear: Artificial intelligence (AI) isn\u2019t the future\u2014it\u2019s the present. Manufacturers are doubling down on digital transformation (DX), and smart maintenance is front and center. From quality control to cybersecurity, manufacturers are turning to AI and SaaS tools (like a CMMS (opens in new tab)) to help navigate uncertainty, close skills gaps, and build operational resilience. In this blog, we&#8217;ll cover what maintenance professionals need to know from the report and how Fiix CMMS is helping teams get ahead. Smart manufacturing is here to stay and will continue to grow According to Rockwell Automation\u2019s global survey of 1,560 manufacturing leaders: 95% have invested in or plan to invest in AI\/ML, GenAI or Causal AI within five years. 41% are introducing AI and automation to address labor shortages and skills gaps. 50% plan to use AI\/ML for quality control this year. 49% will use AI\/ML for cybersecurity\u2014up 9% from last year (opens in new tab). Yet, for all of this vested interest in AI tools, only 44% of collected data is used effectively, showing room to improve how we operationalize insights. Fiix insight Smart manufacturing [&hellip;]<\/p>\n","protected":false},"author":43,"featured_media":196578,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[2],"tags":[],"coauthors":[370,374],"class_list":["post-196525","post","type-post","status-publish","format-standard","hentry","category-blog"],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v26.9 (Yoast SEO v27.5) - https:\/\/yoast.com\/product\/yoast-seo-premium-wordpress\/ -->\n<title>5 Ways AI Is Reshaping Maintenance | 2025 SoSM Report | Fiix<\/title>\n<meta name=\"description\" content=\"Discover five ways AI is reshaping the maintenance space by reading the latest from the 10th annual State of Smart Manufacturing Report.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" 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