{"id":172191,"date":"2020-02-11T11:44:22","date_gmt":"2020-02-11T15:44:22","guid":{"rendered":"https:\/\/fiix.wpengine.com\/?p=172191"},"modified":"2022-06-02T16:44:36","modified_gmt":"2022-06-02T20:44:36","slug":"asset-tracking-best-practices","status":"publish","type":"post","link":"https:\/\/fiixsoftware.com\/blog\/asset-tracking-best-practices\/","title":{"rendered":"Asset tracking best practices: How to make the most of your hard-earned asset data"},"content":{"rendered":"<p>Today\u2019s asset tracking technology gives us the power to know more about our equipment than ever before. If just thinking about all that data (and its potential) gives you a buzz, you\u2019re not alone.<\/p>\n<p>But there\u2019s a catch: This wave of asset data looks a lot like a tsunami when you get too close.<\/p>\n<p>Data is supposed to make things easier. But it\u2019s hard work extracting good quality data from assets, analyzing it, and putting it to good use. In fact, <a href=\"https:\/\/www.infoworld.com\/article\/3228245\/the-80-20-data-science-dilemma.html\" target=\"_blank\" rel=\"noopener noreferrer nofollow\">it\u2019s common to spend 80% of your time simply collecting, cleaning, and organizing data<\/a>.<\/p>\n<p>This article attempts to ease that hassle by providing best practices for asset tracking. It also looks at tips for using data more efficiently once you have it.<\/p>\n<div id=\"toc\">\n<p><strong>Table of contents<\/strong><\/p>\n<ol>\n<li><a href=\"#whatisassettracking\">What is asset tracking?<\/a><\/li>\n<li><a href=\"#assettrackingmetrics\">Asset tracking metrics: What you should measure<\/a><\/li>\n<li><a href=\"#assettrackingtools\">Asset tracking tools<\/a><\/li>\n<li><a href=\"#pdcamodel\">The PDCA model: Bring the data to life<\/a><\/li>\n<li><a href=\"#designforreliability\">Using the data to design with reliability in mind<\/a><\/li>\n<li><a href=\"#bottomlineassettracking\">Learn to love the numbers: Why asset tracking matters<\/a><\/li>\n<\/ol>\n<\/div>\n<h2 id=\"whatisassettracking\">What is asset tracking?<\/h2>\n<p>Asset tracking is the act of monitoring the usage, performance, and costs of a fixed asset, such as a bottling machine.<\/p>\n<blockquote class=\"section\"><p>Today\u2019s asset tracking technology gives us the power to know more about our equipment than ever before&#8230;But there\u2019s a catch: This wave of asset data looks a lot like a tsunami when you get too close.<\/p><\/blockquote>\n<p>Here\u2019s how Fiix\u2019s solutions engineer Jason Afara defined asset tracking during his years as a maintenance manager:<\/p>\n<p>\u201cI looked at asset tracking as a way to measure the performance of my fixed, production-intensive assets,\u201d says Jason.<\/p>\n<p>\u201cMy end goal was to see <a href=\"\/blog\/how-to-prepare-for-a-recession-with-better-maintenance\/\" rel=\"noopener noreferrer\">the financial impact of maintenance<\/a> on a piece of equipment. That included everything from downtime to labour, to parts, and how all that impacted production. Ultimately, this information helped me keep assets healthy and forecast an accurate budget.\u201d<\/p>\n<p>This a huge step in building a more efficient asset management program. The information you track these critical assets will influence the way you manage parts, create processes, and more.<\/p>\n<h2 id=\"assettrackingmetrics\">Asset tracking metrics: What you should measure<\/h2>\n<p>The first step of a successful asset tracking program is knowing what information you need.<\/p>\n<p>We have to give a disclaimer here: This won\u2019t be a <a href=\"\/blog\/important-metrics-maintenance-department\/\" rel=\"noopener noreferrer\">definitive list of asset tracking metrics<\/a>. Every facility and business is going to measure things differently. Instead, we\u2019ll look at some broader KPIs so you can decide for yourself what metrics make sense to you.<\/p>\n<div style=\"display: flex; flex-wrap: wrap; align-items: center; justify-content: center; margin-top: 40px;\">\n<figure><img decoding=\"async\" style=\"margin: 0 !important;\" src=\"https:\/\/fiixsoftware.com\/wp-content\/uploads\/2020\/02\/Health-safety-and-compliance.png\" alt=\"worker with hard hat graphic\" \/><\/figure>\n<figure><img decoding=\"async\" style=\"margin: 0 !important;\" src=\"https:\/\/fiixsoftware.com\/wp-content\/uploads\/2020\/02\/Costs.png\" alt=\"Money graphic\" \/><\/figure>\n<figure><img decoding=\"async\" style=\"margin: 0 !important;\" src=\"https:\/\/fiixsoftware.com\/wp-content\/uploads\/2020\/02\/Throughput-and-quality.png\" alt=\"star graphic\" \/><\/figure>\n<\/div>\n<h3>Safety<\/h3>\n<p>\u201cOne of the subjects we talked about at the start of almost every meeting was safety,\u201d says Jason speaking of his experience on the shop floor.<\/p>\n<p>\u201cSafety was a part of every discussion about asset tracking, the performance of equipment, and the success of our facility.\u201d<\/p>\n<p><a href=\"\/blog\/establish-an-effective-health-and-safety-program-with-your-cmms\/\" rel=\"noopener noreferrer\">Health, safety, and compliance<\/a> metrics usually focus on stats like the number of accidents and the number of hours lost. While this data has its merit, there a few other metrics that help you track how well your facility is at getting ahead of safety risks:<\/p>\n<ul>\n<li>Percentage of safety audits and compliance tasks completed on time<\/li>\n<li>Percentage of sub-standard conditions identified and corrected<\/li>\n<li>Percentage of employees with adequate training<\/li>\n<\/ul>\n<p>Being able to track this data on each asset improves everything from uptime to onboarding and <a href=\"\/blog\/make-audits-easier-and-cheaper\/\" rel=\"noopener noreferrer\">audit compliance<\/a> so you can work safer and with fewer disruptions.<\/p>\n<h3>Costs<\/h3>\n<p>\u201cThe only language everyone understands is money,\u201d says Juan Ruiz, an operations manager at a manufacturing facility.<\/p>\n<p>The bottom line resonates with everyone from the CEO to technicians. That\u2019s why a lot of asset tracking data is about dollars and cents.<\/p>\n<p>\u201cIf you can translate all your equipment problems equipment into dollar signs and show how to solve it, it goes a long way to justifying your strategy and the costs that go with it,\u201d says Juan.<\/p>\n<p>So how does this trickle down into the data you collect from assets? Jason suggests starting with downtime more generally and then targeting the <a href=\"\/blog\/5-whys-simple-root-cause-analysis\/\" rel=\"noopener noreferrer\">root cause of that downtime<\/a>.<\/p>\n<p>\u201cWhen there\u2019s downtime, you\u2019re paying people to stand around and losing money from lost production,\u201d says Jason.<\/p>\n<p>\u201cYou need to identify bad actors on the floor and focus on fixing their root problems.\u201d<\/p>\n<p>Juan likes to focus on metrics like <a href=\"\/blog\/mean-time-between-fail\/\" rel=\"noopener noreferrer\">mean time between failure<\/a> and <a href=\"https:\/\/fiixsoftware.com\/maintenance-metrics\/mean-time-to-repair-maintenance\/\" rel=\"noopener noreferrer\">mean time to repair<\/a> to keep costs low.<\/p>\n<p>\u201cIf you can understand what happens in that time between failures and repairs, you can understand where to improve your recovery process and your recovery time,\u201d says Juan<\/p>\n<p>\u201cUltimately, different industries are going to have different metrics, but they need to be rooted in reliability and the useful life of equipment to control costs.\u201d<\/p>\n<div class=\"blog-cta-container\">\n<h2>What\u2019s the ROI of maintenance software? We calculated it.<\/h2>\n<p><a class=\"track\" href=\"https:\/\/resources.fiixsoftware.com\/reduce-downtime?utm_content=blog\">See the results<\/a><\/p>\n<\/div>\n<h3>Throughput and Quality<\/h3>\n<p>\u201cThere\u2019s always a need to balance the quality and quantity of production with costs,\u201d says Jason.<\/p>\n<p>\u201cIf you\u2019re putting 100 units a minute through a machine, but can only use 90 of them, your capacity and uptime numbers a lot less meaningful.\u201d<\/p>\n<p>Tracking throughput and quality is the fuel for long-term planning.<\/p>\n<p>\u201cWhen you have data across two or three years, you\u2019ll be able to see where your equipment is in its lifecycle, how healthy it is, when to repair, replace, or upgrade it, and how demand from customers changes performance,\u201d says Juan.<\/p>\n<p>\u201cFrom there, you can forecast your plant\u2019s long-term capacity.\u201d<\/p>\n<p>The classic metric for measuring throughput and quality is <a href=\"\/blog\/advanced-cmms-metrics-overall-equipment-effectiveness\/\" rel=\"noopener noreferrer\">overall equipment effectiveness<\/a> (OEE). OEE looks at the availability, performance, and quality of equipment to determine operational efficiency.<\/p>\n<figure><img decoding=\"async\" src=\"https:\/\/fiixsoftware.com\/wp-content\/uploads\/2020\/02\/oee-equation-graphic.png\" \/><\/figure>\n<p>OEE can be used in two ways.<\/p>\n<p>The first is to find the assets that are underperforming and identify the reason why. Is the problem caused by a new product running on the machine? Is it because of misalignment parts? Does the whole production process need to be rethought?<\/p>\n<p>The other is to make a more informed choice when purchasing new equipment. If the current machine has a 70% OEE, the machine replacing it with should be above that mark.<\/p>\n<h2 id=\"assettrackingtools\">Asset tracking tools<\/h2>\n<p>Knowing how each asset tracking system works together is critical to surviving the tidal wave of data and coming out on the other side with information that drives meaningful improvements.<\/p>\n<p>\u201cThe biggest challenge\u2026 is being inundated with data and not knowing how to sort through it and use it effectively and efficiently,\u201d says Joe Kuhn, CMRP, owner of Lean Reliability.<\/p>\n<p>\u201cThe data points you in the right direction, but you have to verify that data, recognize where the opportunity is&#8230;and then actually do the job.\u201d<\/p>\n<h3>Equipment maintenance logs<\/h3>\n<p>Equipment maintenance logs are often an untapped source of asset information. We explored the data-driven potential of <a href=\"\/blog\/how-to-use-an-equipment-maintenance-log\/\" rel=\"noopener noreferrer\">equipment maintenance logs<\/a>, but here\u2019s a quick rundown of some best practices for extracting numbers from them:<\/p>\n<ol>\n<li>Use a standard maintenance log template for every asset. This creates a steady baseline for each machine, eliminates errors, and makes data analysis easier.<\/li>\n<li>Keep your logs in a designated location, preferably on a <a href=\"\/cmms\/cloud-maintenance-software\/\" rel=\"noopener noreferrer\">cloud-based CMMS<\/a>, for quick access and a lower risk of losing them.<\/li>\n<li>Always exchange logs between shift changes so everyone has the data they need to be safer and productive.<\/li>\n<\/ol>\n<h3 style=\"font-size: 16px !important; margin-bottom: 0 !important;\">Six ways you can use equipment maintenance logs to make data-driven decisions<\/h3>\n<div style=\"display: flex; flex-wrap: wrap; align-items: center; justify-content: center; margin-top: 40px;\">\n<figure><img decoding=\"async\" style=\"margin: 0 !important;\" src=\"https:\/\/fiixsoftware.com\/wp-content\/uploads\/2020\/02\/EML-1.png\" alt=\"\" \/><\/figure>\n<figure><img decoding=\"async\" style=\"margin: 0 !important;\" src=\"https:\/\/fiixsoftware.com\/wp-content\/uploads\/2020\/02\/EML-2.png\" alt=\"\" \/><\/figure>\n<figure><img decoding=\"async\" style=\"margin: 0 !important;\" src=\"https:\/\/fiixsoftware.com\/wp-content\/uploads\/2020\/02\/EML-3.png\" alt=\"\" \/><\/figure>\n<figure><img decoding=\"async\" style=\"margin: 0 !important;\" src=\"https:\/\/fiixsoftware.com\/wp-content\/uploads\/2020\/02\/EML-4.png\" alt=\"\" \/><\/figure>\n<figure><img decoding=\"async\" style=\"margin: 0 !important;\" src=\"https:\/\/fiixsoftware.com\/wp-content\/uploads\/2020\/02\/EML-5.png\" alt=\"\" \/><\/figure>\n<figure><img decoding=\"async\" style=\"margin: 0 !important;\" src=\"https:\/\/fiixsoftware.com\/wp-content\/uploads\/2020\/02\/EML-6.png\" alt=\"\" \/><\/figure>\n<\/div>\n<h3>Maintenance software and technology<\/h3>\n<p>We could write hundreds of words about different types of maintenance software and what each asset tracking system has to offer (<a href=\"\/blog\/preventive-maintenance-software-and-tools\/\" rel=\"noopener noreferrer\">and we did<\/a>), but we\u2019ll stick to a shorter list here:<\/p>\n<div class=\"blog-flex\" style=\"display: flex; align-items: center;\">\n<div>\n<figure style=\"margin-top: 60px;\"><img decoding=\"async\" style=\"margin: 5px 0 !important;\" src=\"https:\/\/fiixsoftware.com\/wp-content\/uploads\/2020\/02\/CMMS.png\" alt=\"icon of clipboard\" \/><\/figure>\n<\/div>\n<div>\n<p style=\"margin: 0;\"><a href=\"\/cmms\/cmms-software\/\" rel=\"noopener noreferrer\"><strong>CMMS software<\/strong><\/a> helps maintenance teams keep detailed and centralized records of assets and work so they can plan, track, and optimize<\/p>\n<\/div>\n<\/div>\n<div class=\"blog-flex\" style=\"display: flex; align-items: center;\">\n<div>\n<figure style=\"margin-top: 60px;\"><img decoding=\"async\" style=\"margin: 5px 0 !important;\" src=\"https:\/\/fiixsoftware.com\/wp-content\/uploads\/2020\/02\/EAM.png\" alt=\"icon of a graph\" \/><\/figure>\n<\/div>\n<div>\n<p style=\"margin: 0;\"><a href=\"\/eam\/\" rel=\"noopener noreferrer\"><strong>EAM software<\/strong><\/a> provides a holistic view of your physical assets and infrastructure through their entire lifecycle, from design and procurement to disposal and replacement<\/p>\n<\/div>\n<\/div>\n<div class=\"blog-flex\" style=\"display: flex; align-items: center;\">\n<div>\n<figure style=\"margin-top: 60px;\"><img decoding=\"async\" style=\"margin: 5px 0 !important;\" src=\"https:\/\/fiixsoftware.com\/wp-content\/uploads\/2020\/02\/APM.png\" alt=\"icon of gears\" \/><\/figure>\n<\/div>\n<div>\n<p style=\"margin: 0;\"><strong>APM solutions<\/strong> tie together different tools and applications (like the IoT and AI) to improve the reliability and availability of assets, plants, systems, and infrastructure<\/p>\n<\/div>\n<\/div>\n<div class=\"blog-flex\" style=\"display: flex; align-items: center;\">\n<div>\n<figure style=\"margin-top: 60px;\"><img decoding=\"async\" style=\"margin: 5px 0 !important;\" src=\"https:\/\/fiixsoftware.com\/wp-content\/uploads\/2020\/02\/ERP.png\" alt=\"icon of people\" \/><\/figure>\n<\/div>\n<div>\n<p style=\"margin: 0;\"><strong>ERP software<\/strong> takes transactional data from every business unit and connects them, so everyone has the same processes and information<\/p>\n<\/div>\n<\/div>\n<div class=\"blog-flex\" style=\"display: flex; align-items: center;\">\n<div>\n<figure style=\"margin-top: 60px;\"><img decoding=\"async\" style=\"margin: 5px 0 !important;\" src=\"https:\/\/fiixsoftware.com\/wp-content\/uploads\/2020\/02\/MES-1.png\" alt=\"icon of a gear with graph\" \/><\/figure>\n<\/div>\n<div>\n<p style=\"margin: 0;\"><strong>MES technology<\/strong> controls all activities on the production floor to create high-quality items quickly with fewer costs<\/p>\n<\/div>\n<\/div>\n<div class=\"blog-flex\" style=\"display: flex; align-items: center; margin-bottom: 30px;\">\n<div>\n<figure style=\"margin-top: 60px;\"><img decoding=\"async\" style=\"margin: 5px 0 !important;\" src=\"https:\/\/fiixsoftware.com\/wp-content\/uploads\/2020\/02\/Data.png\" alt=\"icon of a bar graph\" \/><\/figure>\n<\/div>\n<div>\n<p style=\"margin: 0;\"><strong>Data collectors<\/strong> (SCADA, PLCs, sensors) allow manufacturers to control industrial processes by monitoring and processing real-time asset data and recording it in log files<\/p>\n<\/div>\n<\/div>\n<p>There are a couple important things to keep in mind when buying, implementing, and using asset management software.<\/p>\n<ol>\n<li><strong>They\u2019re tools, not silver bullets<\/strong>: Without <a href=\"\/blog\/why-culture-can-make-or-break-your-cmms-implementation\/\" rel=\"noopener noreferrer\">the proper people, processes, and culture<\/a> in place, the potential benefits of maintenance technology are lost.\u201cThe main goal of all the tools&#8230;is to make better decisions with the information we have,\u201d says Joe. \u201cTechnology is a tool. If you don\u2019t use the tool to achieve fundamental business results, it doesn\u2019t help you. A KPI without action doesn\u2019t mean anything.\u201d<\/li>\n<li><strong>They have to talk to each other<\/strong>: When you <a href=\"\/cmms\/integrations\/\" rel=\"noopener noreferrer\">integrate systems<\/a>, you allow them to share information and work together. You may have sensors, PLCs, a CMMS, and ERP software, but if they aren\u2019t integrated, they\u2019re much less effective. Data will be difficult to collect and analyze, less accurate, and deliver a lower ROI.<\/li>\n<\/ol>\n<h2 id=\"pdcamodel\">The PDCA model: Bring the data to life<\/h2>\n<p>One of the most effective ways to use asset tracking data in your maintenance program is with the PDCA model: Plan, Do, Check, and Act.<\/p>\n<figure><img decoding=\"async\" src=\"https:\/\/fiixsoftware.com\/wp-content\/uploads\/2020\/02\/Visual-representation-of-PDCA-elements.png\" \/><\/figure>\n<h3>Plan<\/h3>\n<p>This step is all about creating your maintenance and asset tracking roadmap.<\/p>\n<p>\u201cYou have to have a target to aim for,\u201d says Juan.<\/p>\n<p>\u201cYou need to set up an asset performance target for the year and track against that number.\u201d<\/p>\n<p>The next phase is to develop processes and methods for hitting that number. This includes:<\/p>\n<ul>\n<li><a href=\"\/glossary\/maintenance-schedules\/\" rel=\"noopener noreferrer\">Preventive maintenance schedules<\/a> and <a href=\"\/blog\/work-order\/\" rel=\"noopener noreferrer\">work orders<\/a><\/li>\n<li>Audit and compliance tasks<\/li>\n<li><a href=\"\/resource-center\/spare-parts-inventory\/\" rel=\"noopener noreferrer\">Inventory purchasing plans<\/a><\/li>\n<li>Scheduled upgrades to equipment<\/li>\n<li>Hiring plans<\/li>\n<\/ul>\n<div class=\"blog-cta-container\">\n<h2>Achieve liftoff on a preventive maintenance strategy<\/h2>\n<p><a class=\"track\" href=\"https:\/\/resources.fiixsoftware.com\/asset-strategy?utm_content=blog\">Get your 8-step guide<\/a><\/p>\n<\/div>\n<h3>Do<\/h3>\n<p>Once you have your plan, it\u2019s time to execute it. Do what you said you\u2019d do. This is when having asset tracking tools and processes in place is crucial as it creates a baseline for the next step.<\/p>\n<h3>Check<\/h3>\n<p>After you\u2019ve been following your plan for a while, it\u2019s time for a check-in. Make sure:<\/p>\n<ol>\n<li>You\u2019re actually doing what you said you\u2019d do<\/li>\n<li>What you see in your records matches real life (and there\u2019s no <a href=\"\/blog\/what-is-pencil-whipping\/\" rel=\"noopener noreferrer\">pencil whipping<\/a>)<\/li>\n<li>The plan is leading to positive outcomes<\/li>\n<\/ol>\n<p>Jason and Juan say that frequent reporting is a key part of this phase.<\/p>\n<p>\u201cSchedule automated reports to yourself every day,\u201d says Jason.<\/p>\n<p>\u201cYou can\u2019t be there 24\/7, so reports are key to knowing how assets are running at all times.\u201d<\/p>\n<p>Jason also found it valuable to conduct in-person audits of asset performance. It helped him ensure data was clean, accurate, and true to what was happening on the floor.<\/p>\n<p>Find the areas where your plan has broken down by looking at red flags in your KPIs (safety, costs, throughput, and quality). Link them to maintenance metrics and drill down on tasks that aren\u2019t working. Are there too many or too few PMs on an asset? Are your <a href=\"\/blog\/effective-condition-based-maintenance\/\" rel=\"noopener noreferrer\">condition-monitoring baselines<\/a> off?<\/p>\n<h3>Act<\/h3>\n<p>The final step is to act on the information you\u2019ve gathered. There are four options for each part of your plan:<\/p>\n<p><!--\n\n\n<figure><img decoding=\"async\" src=\"https:\/\/fiixsoftware.com\/wp-content\/uploads\/2020\/02\/4-ways.png\" alt=\"four options\"\/><\/figure>\n\n\n--><\/p>\n<div class=\"blog-flex\" style=\"display: flex; align-items: center;\">\n<div>\n<figure style=\"margin-top: 60px;\"><img decoding=\"async\" style=\"margin: 5px 0 !important;\" src=\"https:\/\/fiixsoftware.com\/wp-content\/uploads\/2020\/02\/Eliminate-the-ineffective-task.png\" alt=\"icon of a cross symbol\" \/><\/figure>\n<\/div>\n<div>\n<p style=\"margin: 0;\">Eliminate the ineffective task<\/p>\n<\/div>\n<\/div>\n<div class=\"blog-flex\" style=\"display: flex; align-items: center;\">\n<div>\n<figure style=\"margin-top: 60px;\"><img decoding=\"async\" style=\"margin: 5px 0 !important;\" src=\"https:\/\/fiixsoftware.com\/wp-content\/uploads\/2020\/02\/Modify-the-task-to-improve-outcomes.png\" alt=\"icon of tools\" \/><\/figure>\n<\/div>\n<div>\n<p style=\"margin: 0;\">Modify the task to improve outcomes<\/p>\n<\/div>\n<\/div>\n<div class=\"blog-flex\" style=\"display: flex; align-items: center;\">\n<div>\n<figure style=\"margin-top: 60px;\"><img decoding=\"async\" style=\"margin: 5px 0 !important;\" src=\"https:\/\/fiixsoftware.com\/wp-content\/uploads\/2020\/02\/Find-ways-to-optimize-the-task-for-further-gains.png\" alt=\"icon of a head and lightbulb\" \/><\/figure>\n<\/div>\n<div>\n<p style=\"margin: 0;\">Find ways to optimize the task for further gains<\/p>\n<\/div>\n<\/div>\n<div class=\"blog-flex\" style=\"display: flex; align-items: center;\">\n<div>\n<figure style=\"margin-top: 60px;\"><img decoding=\"async\" style=\"margin: 5px 0 !important;\" src=\"https:\/\/fiixsoftware.com\/wp-content\/uploads\/2020\/02\/Claim-victory-and-ask-whats-next-.png\" alt=\"icon of a trophy\" \/><\/figure>\n<\/div>\n<div>\n<p style=\"margin: 0;\">Claim victory and ask, \u201cWhat\u2019s next?\u201d<\/p>\n<\/div>\n<\/div>\n<div class=\"blog-table\">\n<h3 style=\"font-size: 16px;\">Example of PDCA method on a conveyor<\/h3>\n<table style=\"display: block; overflow-x: auto;\">\n<tbody>\n<tr>\n<th style=\"width: 25%;\">Plan<\/th>\n<th style=\"width: 25%;\">Do<\/th>\n<th style=\"width: 25%;\">Check<\/th>\n<th style=\"width: 25%;\">Act<\/th>\n<\/tr>\n<tr>\n<td style=\"width: 25%; font-size: 14px; line-height: 1.5;\">Monthly inspection of the conveyor is planned and scheduled<\/td>\n<td style=\"width: 25%; font-size: 14px; line-height: 1.5;\">Work orders are assigned to a technician, who completes the scheduled inspection on time<\/td>\n<td style=\"width: 25%; font-size: 14px; line-height: 1.5;\">The maintenance manager and technician work together to decide if the plan is effective. They might ask: Are the right parts are being used? Are safety protocols being followed? Is the scheduled maintenance preventing early failure?<\/td>\n<td style=\"width: 25%; font-size: 14px; line-height: 1.5;\">The monthly inspection is altered to make it more efficient. This might include: rewording instructions on work orders, changing the frequency of the PM, and\/or using new tools and parts<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<h2 id=\"designforreliability\">Using the data to design with reliability in mind<\/h2>\n<p>At this point, you could call it a day and go home proud. But there are other ways to use your hard-earned asset data to improve your operation. One huge area is designing for <a href=\"\/blog\/what-is-reliability-maintenance-and-reliability-fiix\/\" rel=\"noopener noreferrer\">reliability<\/a>.<\/p>\n<p>One example comes to mind for Juan when he thinks about equipment design. The story starts when his organization was designing an expensive replacement for an older machine.<\/p>\n<p>\u201cWe analyzed all the faults that happened on the asset and saw 20% of them were creating 80% of downtime. The reason was that the machine wasn\u2019t able to run some of the new products.\u201d<\/p>\n<p>The data allowed Juan\u2019s team to trace downtime to specific maintenance tasks. This led them to identify defective parts that were causing problems. The machine was redesigned with these parts in mind. The result was equipment that had a longer life cycle, required fewer resources to maintain, a higher availability, and produced higher quality products.<\/p>\n<p>This example just skims the surface of what\u2019s possible. If you want to learn more about using asset data for equipment design and life cycle management, check out <a href=\"https:\/\/www.plantservices.com\/articles\/2020\/20-critical-questions-you-should-ask-to-optimize-the-reliability-and-maintainability-of-new-equipment\/\" target=\"_blank\" rel=\"noopener noreferrer nofollow\">this Plant Services article<\/a> by Certified Reliability Engineer Michael Blanchard.<\/p>\n<h2 id=\"bottomlineassettracking\">Learn to love the numbers: Why asset tracking matters<\/h2>\n<p>Asset tracking data might not be easy to get, but once you have it, you want to spend it wisely. It\u2019s important to have the right measurements, tools, and processes in place. This allows you to get clean data and make the most of it without spending too much time. Getting just one of these elements right takes time. It\u2019s a journey. Just remember to embrace the power of numbers to impact the success of both maintenance success and the entire organization.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Today\u2019s asset tracking technology gives us the power to know more about our equipment than ever before. If just thinking about all that data (and its potential) gives you a buzz, you\u2019re not alone. But there\u2019s a catch: This wave of asset data looks a lot like a tsunami when you get too close. Data is supposed to make things easier. But it\u2019s hard work extracting good quality data from assets, analyzing it, and putting it to good use. In fact, it\u2019s common to spend 80% of your time simply collecting, cleaning, and organizing data. This article attempts to ease that hassle by providing best practices for asset tracking. It also looks at tips for using data more efficiently once you have it. Table of contents What is asset tracking? Asset tracking metrics: What you should measure Asset tracking tools The PDCA model: Bring the data to life Using the data to design with reliability in mind Learn to love the numbers: Why asset tracking matters What is asset tracking? Asset tracking is the act of monitoring the usage, performance, and costs of a fixed asset, such as a bottling machine. Today\u2019s asset tracking technology gives us the power to [&hellip;]<\/p>\n","protected":false},"author":31,"featured_media":172297,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[155,2],"tags":[],"coauthors":[],"class_list":["post-172191","post","type-post","status-publish","format-standard","hentry","category-asset-management","category-blog"],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v26.9 (Yoast SEO v27.5) - https:\/\/yoast.com\/product\/yoast-seo-premium-wordpress\/ -->\n<title>Asset Tracking Best Practices: Make The Most Of Asset Data<\/title>\n<meta name=\"description\" content=\"Learn all about different asset tracking metrics and tools, and how to use the PDCA method to make the most of the hard-earned data you collect.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/fiixsoftware.com\/blog\/asset-tracking-best-practices\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Asset Tracking Best Practices: Make The Most Of Asset Data\" \/>\n<meta property=\"og:description\" content=\"Learn about different asset tracking metrics and tools\" \/>\n<meta property=\"og:url\" content=\"https:\/\/fiixsoftware.com\/blog\/asset-tracking-best-practices\/\" \/>\n<meta property=\"og:site_name\" content=\"Fiix\" \/>\n<meta property=\"article:published_time\" content=\"2020-02-11T15:44:22+00:00\" \/>\n<meta property=\"article:modified_time\" content=\"2022-06-02T20:44:36+00:00\" \/>\n<meta property=\"og:image\" content=\"https:\/\/fiixsoftware.com\/wp-content\/uploads\/2020\/02\/02_06_2020-Social-Card-Turning-data-into-decisions-1.png\" \/>\n<meta name=\"author\" content=\"Marc Cousineau\" \/>\n<meta name=\"twitter:card\" content=\"summary_large_image\" \/>\n<meta name=\"twitter:title\" content=\"Asset Tracking Best Practices: Make The Most Of Asset Data\" \/>\n<meta name=\"twitter:description\" content=\"Learn about different asset tracking metrics and tools\" \/>\n<meta name=\"twitter:image\" content=\"https:\/\/fiixsoftware.com\/wp-content\/uploads\/2020\/02\/02_06_2020-Social-Card-Turning-data-into-decisions-1.png\" \/>\n<meta name=\"twitter:creator\" content=\"@fiixsoftware\" \/>\n<meta name=\"twitter:site\" content=\"@fiixsoftware\" \/>\n<script type=\"application\/ld+json\" class=\"yoast-schema-graph\">{\"@context\":\"https:\\\/\\\/schema.org\",\"@graph\":[{\"@type\":\"Article\",\"@id\":\"https:\\\/\\\/fiixsoftware.com\\\/blog\\\/asset-tracking-best-practices\\\/#article\",\"isPartOf\":{\"@id\":\"https:\\\/\\\/fiixsoftware.com\\\/blog\\\/asset-tracking-best-practices\\\/\"},\"author\":{\"name\":\"Marc Cousineau\",\"@id\":\"https:\\\/\\\/fiixsoftware.com\\\/#\\\/schema\\\/person\\\/f91127f72ac9be73f5e5dc08565e61dc\"},\"headline\":\"Asset tracking best practices: How to make the most of your hard-earned asset data\",\"datePublished\":\"2020-02-11T15:44:22+00:00\",\"dateModified\":\"2022-06-02T20:44:36+00:00\",\"mainEntityOfPage\":{\"@id\":\"https:\\\/\\\/fiixsoftware.com\\\/blog\\\/asset-tracking-best-practices\\\/\"},\"wordCount\":2309,\"publisher\":{\"@id\":\"https:\\\/\\\/fiixsoftware.com\\\/#organization\"},\"image\":{\"@id\":\"https:\\\/\\\/fiixsoftware.com\\\/blog\\\/asset-tracking-best-practices\\\/#primaryimage\"},\"thumbnailUrl\":\"https:\\\/\\\/fiixsoftware.com\\\/wp-content\\\/uploads\\\/2020\\\/02\\\/02_06_2020-Blog-Card-Turning-data-into-decisions-1.png\",\"articleSection\":[\"Asset management\",\"Blog\"],\"inLanguage\":\"en-US\"},{\"@type\":\"WebPage\",\"@id\":\"https:\\\/\\\/fiixsoftware.com\\\/blog\\\/asset-tracking-best-practices\\\/\",\"url\":\"https:\\\/\\\/fiixsoftware.com\\\/blog\\\/asset-tracking-best-practices\\\/\",\"name\":\"Asset Tracking Best Practices: Make The Most Of Asset Data\",\"isPartOf\":{\"@id\":\"https:\\\/\\\/fiixsoftware.com\\\/#website\"},\"primaryImageOfPage\":{\"@id\":\"https:\\\/\\\/fiixsoftware.com\\\/blog\\\/asset-tracking-best-practices\\\/#primaryimage\"},\"image\":{\"@id\":\"https:\\\/\\\/fiixsoftware.com\\\/blog\\\/asset-tracking-best-practices\\\/#primaryimage\"},\"thumbnailUrl\":\"https:\\\/\\\/fiixsoftware.com\\\/wp-content\\\/uploads\\\/2020\\\/02\\\/02_06_2020-Blog-Card-Turning-data-into-decisions-1.png\",\"datePublished\":\"2020-02-11T15:44:22+00:00\",\"dateModified\":\"2022-06-02T20:44:36+00:00\",\"description\":\"Learn all about different asset tracking metrics and tools, and how to use the PDCA method to make the most of the hard-earned data you collect.\",\"breadcrumb\":{\"@id\":\"https:\\\/\\\/fiixsoftware.com\\\/blog\\\/asset-tracking-best-practices\\\/#breadcrumb\"},\"inLanguage\":\"en-US\",\"potentialAction\":[{\"@type\":\"ReadAction\",\"target\":[\"https:\\\/\\\/fiixsoftware.com\\\/blog\\\/asset-tracking-best-practices\\\/\"]}]},{\"@type\":\"ImageObject\",\"inLanguage\":\"en-US\",\"@id\":\"https:\\\/\\\/fiixsoftware.com\\\/blog\\\/asset-tracking-best-practices\\\/#primaryimage\",\"url\":\"https:\\\/\\\/fiixsoftware.com\\\/wp-content\\\/uploads\\\/2020\\\/02\\\/02_06_2020-Blog-Card-Turning-data-into-decisions-1.png\",\"contentUrl\":\"https:\\\/\\\/fiixsoftware.com\\\/wp-content\\\/uploads\\\/2020\\\/02\\\/02_06_2020-Blog-Card-Turning-data-into-decisions-1.png\",\"width\":450,\"height\":235,\"caption\":\"Turning data into decisions: Best practices for making the most of your hard-earned asset tracking data\"},{\"@type\":\"BreadcrumbList\",\"@id\":\"https:\\\/\\\/fiixsoftware.com\\\/blog\\\/asset-tracking-best-practices\\\/#breadcrumb\",\"itemListElement\":[{\"@type\":\"ListItem\",\"position\":1,\"name\":\"Home\",\"item\":\"https:\\\/\\\/fiixsoftware.com\\\/\"},{\"@type\":\"ListItem\",\"position\":2,\"name\":\"Asset tracking best practices: How to make the most of your hard-earned asset data\"}]},{\"@type\":\"WebSite\",\"@id\":\"https:\\\/\\\/fiixsoftware.com\\\/#website\",\"url\":\"https:\\\/\\\/fiixsoftware.com\\\/\",\"name\":\"Fiix\",\"description\":\"\",\"publisher\":{\"@id\":\"https:\\\/\\\/fiixsoftware.com\\\/#organization\"},\"potentialAction\":[{\"@type\":\"SearchAction\",\"target\":{\"@type\":\"EntryPoint\",\"urlTemplate\":\"https:\\\/\\\/fiixsoftware.com\\\/?s={search_term_string}\"},\"query-input\":{\"@type\":\"PropertyValueSpecification\",\"valueRequired\":true,\"valueName\":\"search_term_string\"}}],\"inLanguage\":\"en-US\"},{\"@type\":\"Organization\",\"@id\":\"https:\\\/\\\/fiixsoftware.com\\\/#organization\",\"name\":\"Fiix\",\"url\":\"https:\\\/\\\/fiixsoftware.com\\\/\",\"logo\":{\"@type\":\"ImageObject\",\"inLanguage\":\"en-US\",\"@id\":\"https:\\\/\\\/fiixsoftware.com\\\/#\\\/schema\\\/logo\\\/image\\\/\",\"url\":\"https:\\\/\\\/ml8fbkdlkw7f.i.optimole.com\\\/cb:PfuI.4128b\\\/w:522\\\/h:368\\\/q:mauto\\\/f:best\\\/https:\\\/\\\/fiixsoftware.com\\\/wp-content\\\/uploads\\\/2015\\\/12\\\/fiix_linkedin.jpg\",\"contentUrl\":\"https:\\\/\\\/ml8fbkdlkw7f.i.optimole.com\\\/cb:PfuI.4128b\\\/w:522\\\/h:368\\\/q:mauto\\\/f:best\\\/https:\\\/\\\/fiixsoftware.com\\\/wp-content\\\/uploads\\\/2015\\\/12\\\/fiix_linkedin.jpg\",\"width\":522,\"height\":368,\"caption\":\"Fiix\"},\"image\":{\"@id\":\"https:\\\/\\\/fiixsoftware.com\\\/#\\\/schema\\\/logo\\\/image\\\/\"},\"sameAs\":[\"https:\\\/\\\/x.com\\\/fiixsoftware\"]},{\"@type\":\"Person\",\"@id\":\"https:\\\/\\\/fiixsoftware.com\\\/#\\\/schema\\\/person\\\/f91127f72ac9be73f5e5dc08565e61dc\",\"name\":\"Marc Cousineau\",\"image\":{\"@type\":\"ImageObject\",\"inLanguage\":\"en-US\",\"@id\":\"https:\\\/\\\/fiixsoftware.com\\\/wp-content\\\/uploads\\\/2019\\\/04\\\/icons-_blue_0097DC_200px_profile@2x.png766bdb07fa412b8309260ae455ca5bd8\",\"url\":\"https:\\\/\\\/fiixsoftware.com\\\/wp-content\\\/uploads\\\/2019\\\/04\\\/icons-_blue_0097DC_200px_profile@2x.png\",\"contentUrl\":\"https:\\\/\\\/fiixsoftware.com\\\/wp-content\\\/uploads\\\/2019\\\/04\\\/icons-_blue_0097DC_200px_profile@2x.png\",\"caption\":\"Marc Cousineau\"},\"url\":\"https:\\\/\\\/fiixsoftware.com\\\/author\\\/marcc\\\/\"}]}<\/script>\n<!-- \/ Yoast SEO Premium plugin. -->","yoast_head_json":{"title":"Asset Tracking Best Practices: Make The Most Of Asset Data","description":"Learn all about different asset tracking metrics and tools, and how to use the PDCA method to make the most of the hard-earned data you collect.","robots":{"index":"index","follow":"follow","max-snippet":"max-snippet:-1","max-image-preview":"max-image-preview:large","max-video-preview":"max-video-preview:-1"},"canonical":"https:\/\/fiixsoftware.com\/blog\/asset-tracking-best-practices\/","og_locale":"en_US","og_type":"article","og_title":"Asset Tracking Best Practices: Make The Most Of Asset Data","og_description":"Learn about different asset tracking metrics and tools","og_url":"https:\/\/fiixsoftware.com\/blog\/asset-tracking-best-practices\/","og_site_name":"Fiix","article_published_time":"2020-02-11T15:44:22+00:00","article_modified_time":"2022-06-02T20:44:36+00:00","og_image":[{"url":"https:\/\/fiixsoftware.com\/wp-content\/uploads\/2020\/02\/02_06_2020-Social-Card-Turning-data-into-decisions-1.png","type":"","width":"","height":""}],"author":"Marc Cousineau","twitter_card":"summary_large_image","twitter_title":"Asset Tracking Best Practices: Make The Most Of Asset Data","twitter_description":"Learn about different asset tracking metrics and tools","twitter_image":"https:\/\/fiixsoftware.com\/wp-content\/uploads\/2020\/02\/02_06_2020-Social-Card-Turning-data-into-decisions-1.png","twitter_creator":"@fiixsoftware","twitter_site":"@fiixsoftware","schema":{"@context":"https:\/\/schema.org","@graph":[{"@type":"Article","@id":"https:\/\/fiixsoftware.com\/blog\/asset-tracking-best-practices\/#article","isPartOf":{"@id":"https:\/\/fiixsoftware.com\/blog\/asset-tracking-best-practices\/"},"author":{"name":"Marc Cousineau","@id":"https:\/\/fiixsoftware.com\/#\/schema\/person\/f91127f72ac9be73f5e5dc08565e61dc"},"headline":"Asset tracking best practices: How to make the most of your hard-earned asset data","datePublished":"2020-02-11T15:44:22+00:00","dateModified":"2022-06-02T20:44:36+00:00","mainEntityOfPage":{"@id":"https:\/\/fiixsoftware.com\/blog\/asset-tracking-best-practices\/"},"wordCount":2309,"publisher":{"@id":"https:\/\/fiixsoftware.com\/#organization"},"image":{"@id":"https:\/\/fiixsoftware.com\/blog\/asset-tracking-best-practices\/#primaryimage"},"thumbnailUrl":"https:\/\/fiixsoftware.com\/wp-content\/uploads\/2020\/02\/02_06_2020-Blog-Card-Turning-data-into-decisions-1.png","articleSection":["Asset management","Blog"],"inLanguage":"en-US"},{"@type":"WebPage","@id":"https:\/\/fiixsoftware.com\/blog\/asset-tracking-best-practices\/","url":"https:\/\/fiixsoftware.com\/blog\/asset-tracking-best-practices\/","name":"Asset Tracking Best Practices: Make The Most Of Asset Data","isPartOf":{"@id":"https:\/\/fiixsoftware.com\/#website"},"primaryImageOfPage":{"@id":"https:\/\/fiixsoftware.com\/blog\/asset-tracking-best-practices\/#primaryimage"},"image":{"@id":"https:\/\/fiixsoftware.com\/blog\/asset-tracking-best-practices\/#primaryimage"},"thumbnailUrl":"https:\/\/fiixsoftware.com\/wp-content\/uploads\/2020\/02\/02_06_2020-Blog-Card-Turning-data-into-decisions-1.png","datePublished":"2020-02-11T15:44:22+00:00","dateModified":"2022-06-02T20:44:36+00:00","description":"Learn all about different asset tracking metrics and tools, and how to use the PDCA method to make the most of the hard-earned data you collect.","breadcrumb":{"@id":"https:\/\/fiixsoftware.com\/blog\/asset-tracking-best-practices\/#breadcrumb"},"inLanguage":"en-US","potentialAction":[{"@type":"ReadAction","target":["https:\/\/fiixsoftware.com\/blog\/asset-tracking-best-practices\/"]}]},{"@type":"ImageObject","inLanguage":"en-US","@id":"https:\/\/fiixsoftware.com\/blog\/asset-tracking-best-practices\/#primaryimage","url":"https:\/\/fiixsoftware.com\/wp-content\/uploads\/2020\/02\/02_06_2020-Blog-Card-Turning-data-into-decisions-1.png","contentUrl":"https:\/\/fiixsoftware.com\/wp-content\/uploads\/2020\/02\/02_06_2020-Blog-Card-Turning-data-into-decisions-1.png","width":450,"height":235,"caption":"Turning data into decisions: Best practices for making the most of your hard-earned asset tracking data"},{"@type":"BreadcrumbList","@id":"https:\/\/fiixsoftware.com\/blog\/asset-tracking-best-practices\/#breadcrumb","itemListElement":[{"@type":"ListItem","position":1,"name":"Home","item":"https:\/\/fiixsoftware.com\/"},{"@type":"ListItem","position":2,"name":"Asset tracking best practices: How to make the most of your hard-earned asset data"}]},{"@type":"WebSite","@id":"https:\/\/fiixsoftware.com\/#website","url":"https:\/\/fiixsoftware.com\/","name":"Fiix","description":"","publisher":{"@id":"https:\/\/fiixsoftware.com\/#organization"},"potentialAction":[{"@type":"SearchAction","target":{"@type":"EntryPoint","urlTemplate":"https:\/\/fiixsoftware.com\/?s={search_term_string}"},"query-input":{"@type":"PropertyValueSpecification","valueRequired":true,"valueName":"search_term_string"}}],"inLanguage":"en-US"},{"@type":"Organization","@id":"https:\/\/fiixsoftware.com\/#organization","name":"Fiix","url":"https:\/\/fiixsoftware.com\/","logo":{"@type":"ImageObject","inLanguage":"en-US","@id":"https:\/\/fiixsoftware.com\/#\/schema\/logo\/image\/","url":"https:\/\/ml8fbkdlkw7f.i.optimole.com\/cb:PfuI.4128b\/w:522\/h:368\/q:mauto\/f:best\/https:\/\/fiixsoftware.com\/wp-content\/uploads\/2015\/12\/fiix_linkedin.jpg","contentUrl":"https:\/\/ml8fbkdlkw7f.i.optimole.com\/cb:PfuI.4128b\/w:522\/h:368\/q:mauto\/f:best\/https:\/\/fiixsoftware.com\/wp-content\/uploads\/2015\/12\/fiix_linkedin.jpg","width":522,"height":368,"caption":"Fiix"},"image":{"@id":"https:\/\/fiixsoftware.com\/#\/schema\/logo\/image\/"},"sameAs":["https:\/\/x.com\/fiixsoftware"]},{"@type":"Person","@id":"https:\/\/fiixsoftware.com\/#\/schema\/person\/f91127f72ac9be73f5e5dc08565e61dc","name":"Marc Cousineau","image":{"@type":"ImageObject","inLanguage":"en-US","@id":"https:\/\/fiixsoftware.com\/wp-content\/uploads\/2019\/04\/icons-_blue_0097DC_200px_profile@2x.png766bdb07fa412b8309260ae455ca5bd8","url":"https:\/\/fiixsoftware.com\/wp-content\/uploads\/2019\/04\/icons-_blue_0097DC_200px_profile@2x.png","contentUrl":"https:\/\/fiixsoftware.com\/wp-content\/uploads\/2019\/04\/icons-_blue_0097DC_200px_profile@2x.png","caption":"Marc Cousineau"},"url":"https:\/\/fiixsoftware.com\/author\/marcc\/"}]}},"_links":{"self":[{"href":"https:\/\/fiixsoftware.com\/wp-json\/wp\/v2\/posts\/172191","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/fiixsoftware.com\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/fiixsoftware.com\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/fiixsoftware.com\/wp-json\/wp\/v2\/users\/31"}],"replies":[{"embeddable":true,"href":"https:\/\/fiixsoftware.com\/wp-json\/wp\/v2\/comments?post=172191"}],"version-history":[{"count":0,"href":"https:\/\/fiixsoftware.com\/wp-json\/wp\/v2\/posts\/172191\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/fiixsoftware.com\/wp-json\/wp\/v2\/media\/172297"}],"wp:attachment":[{"href":"https:\/\/fiixsoftware.com\/wp-json\/wp\/v2\/media?parent=172191"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/fiixsoftware.com\/wp-json\/wp\/v2\/categories?post=172191"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/fiixsoftware.com\/wp-json\/wp\/v2\/tags?post=172191"},{"taxonomy":"author","embeddable":true,"href":"https:\/\/fiixsoftware.com\/wp-json\/wp\/v2\/coauthors?post=172191"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}